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Modernizing Legacy MES for a Global Health Science Leader


The Challenge

An industry leader in nutrition and health science needed to modernize operations across eight production lines. Their outdated, custom MES system posed challenges such as: 

  • Limited scalability and functionality 
  • Increasing maintenance overhead 
  • Risk of production disruptions during the transition 
  • Integration complexity across 36 PLCs 


The Solution

We deployed a phased MES rollout featuring: 

  • Two MES instances separating health science and beverage production 
  • AVEVA System Platform and InTouch visualization for intuitive operator control 
  • Ten modular MES features, including Recipe Management, Manufacturing Monitoring, and Production Scheduling 
  • A standardized code base to ensure consistent functionality across all lines 


The Results

  • Fully transitioned with zero additional downtime 
  • Reliable, maintainable software supported by internal teams 
  • Modular architecture allowing future enhancements 
  • Standardized functionality improving operational consistency across all lines 
Published:
May 21, 2025
Category:
Technology